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The Granada Crystallisation Box Experiment

What is the Granada Crystallisation Box Experiment ?
The Granada Crystallisation Box Experiment consists of a sealed metallic container which contains several passive crystallisation apparatus for the growth of protein crystals in the weightlessness environment onboard the International Space Station. The experiment container occupies a volume of 13 cm x 13 cm x 8 cm, for a total mass of about 1 kg. It contains 20 crystallisation boxes, each with a volume of 3.3 cm x 10 cm x 0.7 cm. These boxes are called Granada Crystallisation Boxes (GCB). Each of these boxes accommodates six capillaries with a maximum diameter of 1 mm. The capilaries are used to grow protein crystals of biological macromolecules employing a crystal growth technique known as the Counter-Diffusion Technique.

Who is responsible for the experiment ?
The Granada Crystallisation Box Experiment is an experiment financed and managed by ESA. It has been proposed and developed by the the Laboratory de Estudios Cristalográficos of the University of Granada in Spain.

Where is the experiment now ?
The experiment container has been carried to the International Space Station onboard an unmanned Russian Progress cargo vehicle that was launched from Baikonur on 21 August and arrived at the station on 23 August 2001. After its transfer to the ISS, the experiment has been stored in a quiet located where it will stay until October 2001. It does not need any power supply and will not be handled by the ISS crew anymore until the end of the mission.

What is the interest of studying proteins crystals ?
Proteins are principally composed of amino acids, themselves made up of mainly carbon, hydrogen, oxygen and nitrogen. There are relatively few possible amino acids, but they can arrange themselves in an almost infinite number of ways, creating huge molecules that loop and fold into shapes of awesome complexity. The shape and structure of each protein is what gives it its special abilities.

Protein molecules are quite literally the substance of life. These vast arrays of atoms perform just about every important biochemical function inside living cells. They store and carry biological information, they act as catalysts in the hugely complex chemistry of life and they provide membranes and cell walls.

If scientists can map that structure, they can learn more about the intimate workings of life. They will then be able to use their knowledge to synthesise proteins in the laboratory, which can lead to dramatically effective drugs. This is no easy task.

What is needed to study protein crystals ?
To analyse the protein structure, scientists use a technique called X-ray crystallography - and for that technique to deliver the data they are after, they need to have structurally well-ordered crystals. But proteins do not crystallise easily and it is the perfect crystals that X-ray studies require that are especially hard to make.

How are protein crystals grown ?
The protein crystallisation method used by far most among protein crystallographers is known as the Hanging Drop Technique. A drop of a solution made of both a protein and a precipitating agent (salt) is introducted into a reservoir which contains at its bottom a second solution that only consists of the precipitating agent, but at a concentration level twice the one in the drop. According to the physical laws, water will then evaporate from the drop, increasing the protein concentration in the drop until it reaches the critical concentration for nucleation.

The Counter-Diffusion Technique used in the Granada Crystallisation Box Experiment for protein crystallisation works in a completely different way. The technique relies on allowing a protein solution and a precipitating agent (a salt solution) to diffuse one into the other. When the two solutions are put in contact the system reaches a very high supersaturation. The result is a first precipitation of an amorphous or ill-crystalline phase of the protein forming near the interface between the two solutions. Its formation depletes the concentration of protein in the neighbouring zones. As the salt diffuses faster than the protein, it then further invades the protein solution and a new precipitation takes place. The iteration of this process results in precipitation zones of fewer crystals of larger size and higher quality than with the classical Hanging Drop Technique.

What has the International Space Station to do with the growth of protein crystals ?
Because of the very nature of the technique, a purely diffusive mass transport is a prerequisite for implementing the Counter-Diffusion Technique. However, the influence of the Earth's gravity also induces convective fluid motions in the two solutions which disturb the crystallisation process. Therefore, for crystal growth on Earth, narrow capillaries or gelled solutions are generally used to eliminate or reduce the unwanted effect of convection.

The problem is that in capillaries with a diameter relevant to protein crysallisation experiments, it is impossible to avoid convection. The effects of convection can only be neglected for diameters less than 1 micron, which is much smaller than the useful crystal size for X-ray diffraction which is at least in the order of 200 microns.

On the other hands, gelling of the mother solution implies the addition of a foreign chemical to be polymerised in the mother solution, but the chemicals used are known to either retard or enchance the nucleation of some proteins which creates some difficulties when fundamental aspects of the crystallisation process are being investigated.

The weightlessness onboard an Earth-orbiting spacecraft like the International Space Station is a perfect means to obtain a convection-free environment and thus to overcome the limitations resulting from the use of small-sized capillaries or gelled solutions. Without the interference of the Earth's gravity, the size and the quality of the crystals may be improved. A combination of the Counter-Diffusion Technique with microgravity is therefore very promising for research on proteins.

Such a combination will enable scientists to properly exploit the microgravity environment on the International Space Station. In addition, the use of capillaries to grow crystals of biological macromolecules has several advantages:

  1. It permits the implementation of the Counter-Diffusion Technique because they ca be used as long protein chamber.
  2. It limits the motion of crystals due to residual acceleration and reduces the mechanical load on the crystals during the atmospheric re-entry flight back to Earth.
  3. By employing capillaries that are transparent to X-rays, diffraction data can be directly collected from the as-grown crystals, without the critical step of harvesting and sucking them into X-ray capillaries.

Why is there a need for the Granada Crystallisation Box Experiment ?
Currently available facilities for protein crystal growth in space are not yet designed to implement counter-diffusion experiments (except three experiments using modified reactors from the Advanced Protein Crystallisation Facility (APCF) during the STS-95 mission).

Based on the above considerations, a protein crystallisation experiment using the Counter-Diffusion Technique, called the Granada Crystallisation Box Experiment was designed wich implements the Counter-Diffusion Technique in X-ray capillaries. The concept builds upon research in process modelling and process optimisation supported by ESA. The experiment allows to scan a large range of crystallisation conditions with the same sample in a single capillary. It has proven to perform very well on the ground using slightly gelled protein solution so as to prevent natural convection from occuring. The possibility of realising the same process in gel-free protein solutions in space is expected to yield even better results.

What are the scientific objectives of the Granada Crystallisation Box Experiment ?
The aim of the Granada Crystallisation Box Experiment is to perform the first test of the concept behind the Granada Crystallisation Box in space and thereby to properly document the salient influence of convection on the crystallisation process.

It is also considered that experiments selected for flight on the ISS in 2001 during the Expedition 3 mission in the Advanced Protein Crystallisation Facility (APCF) will benefit from a comparison with experiments with the same macromolecule using the Granada Crystallisation Box.

How is the mission with the Granada Crystallisation Box Experiment executed ?
The solutions with the macromolecules to fly with the Granada Crystallisation Box Experiment were delivered by the scientists involved in the experiments to the Laboratorio de Estudios Cristalográficos of the University of Granada (Spain) who then transported all chemicals to the launch site of the Progress cargo spacecraft in Baikonur (Kazakhstan) and performed the filling and conditioning of the experiment crysallisation boxes during the days preceding the launch.

Launch of Progress from Baikonur took place on 21 August 2001 and it arrived at the station on 23 August 2001. After its transfer to the ISS, the Granada Crystallisation Box Experiment has been stored in a quiet located where it will stay until October 2001. It does not need any power supply and will not be handled by the ISS crew anymore until the end of the mission.

The return of the experiment to Earth is presently planned on 31 October 2001 aboard the Russian Soyuz spacecraft that will also carry the French ESA astronaut Claudie Haigneré back to Earth after the completion of the CNES/Russian Andromède mission.

How do the scientists receive and analyse the data from the experiments ?
Shortly after landing on Earth, the container with the Granada Crystallisation Box Experiment will be recuperated, conditioned and returned to a representative of the Laboratorio de Estudios Cristalográficos who will deliver the various capillaries with the experiment samples to their scientific owners.

The quality of the crystals grown in space will then be measured by X-ray diffraction by the owner of each macromolecule.

An assessment of the correlation between the crystal quality, its location in the capillary and the local convection conditions prevailing during growth will be performed for all crystals grown with the use of a numerical model developed by the MARD Centre in Naples (Italy).

What about the protection of intellectual property ?
Any information on the structure of a macromolecule obtained from the preparation and the realisation of this test flight will remain the property of the owner of the macromolecule. However, all participants will be requested to contribute adequate information on the properties of their macromolecule and their measurements of the crystal quality to support numerical modelling activities and enable meaningful and statistically valid results to be drawn from the quality-to-environment correlation analysis. Neither the data provided about a macromolecule nor the results obtained with a particular macromolecule will be disclosed to a third entity without the agreement of the owner of the macromolecule.